

- upto 10 Module/2.5 DP
- Outer Diameter upto 540 mm/21"
- Face Widths upto 200 mm/8"
- Pinions are generally made from EN 353 case Hardening Steel and Gears are generally made from SAE 8620 Case Hardening Steel. Other metals like 20Mn5Cr5, EN 36 or EN 24, EN 19 full hardening steel can be taken for good quantities
- They are case carburised, Hardened and Tempered to HRC 55-60.
- They are then accurately ground. Teeth Flanks are ground on Teeth Profile Grinding Machine
- for Automobiles and Industries
- Custom made as per Specifications, Drawing or Sample

- Upto 10 Module/2.5 D.P.
- Outer Diameter Upto 1000mm/39"
- Face Widths upto 200 mm/8"
- In Mild Steel, Stainless Steel, Alloy Steel, Hardened and Tempered Steels, Case Hardened Steels, Cast Iron, or other materials like Hylam as specified
- for Automobiles and Industries
- Custom made as per Specifications, Drawing or Sample
- used in industrial sectors such as Cement Plants, Sugar Mills, Sponge Iron Plants Fertilizer plants, Thermal Power Station, Mineral Plants, Chemical Plants, Paper Mills, Mining Industry, Steel Rolling Plants.
Worm Shafts
-
Upto 10 Module/3 D.P.
-
Outer Diameter Upto 300 mm/12"
-
Face Widths upto 500 mm/19"
-
In Single or multi starts
-
Center
Distance from 25mm/1" to 500mm/20" -
Generally Worm Shafts are made from EN 353, Case Carburised, Hardened and Tempered upto 55-60 HRC.
-
They are then accurately ground. Tooth Flank are ground on Worm Profile Grinder
-
Also offered in other metals with or without hardening like in Mild Steel, EN8, EN 19, EN 24, Cast Iron or as specified
-
standard and custom made as per Specifications, Drawing or Sample
-
Worm shafts like for Worm Gear Boxes (most of the makes) of C.D. 50, 60, 75, 85, 100 mm, Ratio 30:1 or 40:1 are usually available Ex-Stock (Subject to conformation).
-
For Automobiles and Industrial uses
-
Worm Shaft and Worm Wheel Pairs are suitable for power transmission in right angle
-
Reverse engineering of Gear sets and Gear Boxes
Worm Gears
- Upto 20 Module/1.5 D.P.
- Outer Diameter Upto 2100mm/80"
- Face Widths upto 800 mm/31"
- In Single or multi starts
- Center Distance from 25mm/1" to 500mm/20"
- In Cast Iron, Bronze (PB2S), or as specified
- Optionally available Custom made as per Specifications, Drawing or Sample
- Worm Gears are available on very tight delivery schedules, some Worm Wheel & Worm shafts Pairs like for Worm Gear Boxes (most of the makes) of C.D. 50, 60, 75, 85, 100 mm, Ratio 30:1 or 40:1 are usually available Ready-Stock. Other ratios are also available within One day of placing Order or on short notice (subject to conformation).
- Gear Box Overhauling and Rebuilding Services
Teeth Specification - pitch in Module or DP, Helix Angle
Upto 20 Module/1.5 D.P. in 2 pieces
bolted togather
Face Widths upto 200 mm/8" Required information for quotation: Heat Treatment required - hardening and tempering,
Case Carburizing and Case Hardening and Tempering
Teeth Specification - pitch in Module or DP, Helix Angle Outer Diameter Bore size Key way size Hub size if any Any other requirement Worm gear and worm shaft pair speed reducers are right angle
speed reducers used in applications usually involving low horsepower.
Worm gear set maintain high gear ratios, low or nearly nil gear
play or backlash, high shock
tolerance, and compact design. 
Outer Diameter Upto 2500 mm/100" in spur gear and Pinion
Face Widths upto 800 mm/31"
Material of Construction - steel, EN 8, EN 24, EN 353, SAE 8620
etc
Outer Diameter
Bore size
Key way size
Hub size if any
Any other requirement
Material of Construction - steel, EN 8, EN 24, EN 353, SAE 8620
etc

Worm Shaft Teeth Profile Grinding

Teeth Generation of Worm Gear on Gear Hobbing
machine
Spur and Helical Gear Profile Grinding
A worm gear is used when a large speed reduction ratio is
required between crossed axis shafts which do not intersect. A
worm drive consists of a large diameter worm wheel with a worm
screw meshing with teeth on the periphery of the worm wheel. The
worm is similar to a screw and the worm wheel is similar to a
section of a nut. As the worm is rotated the worm wheel is caused to rotate due to
the screw like action of the worm. The size of the worm gear set is
generally based on the centre distance between the worm and the
worm wheel.
Worm gears provide a
normal single reduction range of 5:1 to 100-1 and can go easily upto 127:1
or more under rare circumstances. The pitch line velocity is
ideally up to 30 m/s. The efficiency of a worm gear ranges from 98% for
the lowest ratios to 20% for the highest ratios. As the frictional heat
generation is generally high the worm box is designed disperse heat to the
surroundings and lubrication is and essential requirement. Worm gears are
quiet in operation. Worm gears at the higher ratios are inherently self
locking - the worm can drive the gear but the gear cannot drive the worm.
A worm gear can provide a 50:1 speed reduction but not a 1:50 speed
increase. In practice a worm should not be used a braking device for
safety linked systems e.g. hoists.
Spur gear contain gears which have teeth that are straight
and run parallel to the axis of revolution. These are used primarily
for use in parallel shafts.

Turning of 2020 mm Gear dia 20 Module
Spur
Gear Teeth Cutting of 2020 mm Gear Diameter, 20 Module
1224 mm Gear dia
Spur Ring Gear
Turning of 1224 mm Gear dia 12 Module
Gear Teeth Generation of 1224 mm Diameter Steel Ring Gear 12 Module

The Gear Cutting Shop Floor
Gear Blank Turning
Gear teeth generation on Gear Hobbing Machine
